Wireless Industrial Devices for Aircraft Refueling

Aircraft refueling is a very important part of the aviation industry. It needs a lot of engineering tools and machines to be involved in it. Actually refueling in the air is really a daunting task that needs a lot more attention. Due to the up-gradation of technological field, during these days, lot more of newly invented devices are used in order to perform the refueling tasks of the aircraft. Wireless industrial remotes are also used in the purpose of aircraft refueling. These newly invented aircraft refueling devices are much more effective than the previous machines concerning the fuel delivery of an aircraft.

The new wireless industrial aircraft refueling systems are meant specifically for all the industrial applications that require positive operator to machine contact. The use of these applications is more effective when used as process controls. In these types of remotes, a wireless trigger-switch is generally used in order to send RF command signals to the pump. The operator of these systems is more powerful and they are generally unencumbered by cables as well as wires. These operators are generally used in any special kinds of fuelling operation.

These systems are much more advanced. They also include different new technology such as frequency hopping technology. Frequency hopping technology ensures the interference free control during the refueling. This system allows spread spectrum radio link that prevents any other additional interruption from any other radio devices. While using the wireless systems in process controls, this Aircraft Refueling wireless system can shut down the whole system during any loss of signal.

These industrial refueling systems also include safety timer software to limit the switch enclosure duration before any automatic shutdown of the device. To maintain the receiver ‘on’ condition periodic trigger pulses are required by the operator.

The modern wireless systems are designed with high power frequency operation that includes the frequency range of 902-928MHz FHSS. The transmitter has an output power of 100mW. The 56 bit DES encryption key methods are generally used in order to send transmission. These devices are also included with an internal antenna. However no visible antenna is required. The antenna has a normal power range of 500 feet. You can also get high power range antenna with the devices.

As they are constructed in a rugged weatherproof polymer enclosure, it always ensures the safety of the devices during the aircraft refueling. For getting more flexibility the system is empowered to work smooth in a temperature specification of minus 20F to 185F.

Normal rechargeable Lithium Ion cell is available to control these systems. The battery can work continuously for 30hrs.  The battery can be charged up easily by using normal 12/24 DC charger. The charger is generally supplied with each product. In some modern Aircraft Refueling System, the battery is also available with audible low battery warning as well as flashing LED indicator. These wireless industrial remote controllers are also safe for using in hazardous environment. This increases the popularity of these devices.

There are so many manufacturers today, from where these Aircraft Refueling systems can be obtained very easily. Most of the reputable companies offer warranty and other accessories with their products.

BASE Engineering is a world leader in developing wireless industrial radio remote control technology. We design and manufacture extremely rugged wireless controls for most industrial applications. Our products are available fully epoxy potted with a waterproof rating of IP68 and they are ideal for using for different purposes that includes process controls, industrial petroleum, bulk transport and many more.

Wireless Industrial Remote Control Aircraft Refueling System

Aircraft refueling is also known as air refueling or air-to-air refueling and it is a process of transforming fuel from one aircraft or the tanker to another/ the receiver during the flight. It is an important procedure that helps the aircraft to remain stay in the air longer as well as to extend its range or loiter time on station. Aircraft refueling can also be considered as a means to reduce fuel consumption on long distance flights greater than 3000 nautical miles.

However, as the process is very difficult or rather complex, it is really hard to maintain this total process manually. So, automated aircraft refueling system or using wireless remote controllers to maintain this whole process is always welcome. Nowadays, by using wireless industrial remote control technology, some unique kinds of automated aircraft refueling systems are being manufactured by the manufacturers.

These wireless remote controllers are used widely to refuel aircrafts. These automatic devices are developed specifically for industrial applications that require positive operator-to-machine contact. A wireless trigger-switch is used in these systems in order to send RF command signals to the pump. This Aircraft Refueling Control wireless industrial remote control operating systems unencumbered by cables and wires normally used in ‘deadman’ fueling operations.

One of the chief aspects of these automatic devices is that it allows interference free operation. The system incorporates a secure frequency hopping, spread-spectrum radio link that is virtually immune to outside electrical or RF interference. The spread-spectrum technology, used in these devices, helps the whole system to shutdown during any single loss of signals from the transmitter of the wireless remote controllers.

The transmitter, used in these wireless industrial remote control aircraft refueling systems, is highly powerful. Normally the transmitter power is 100mW with a frequency rate of 902-928MHz FHSS and 433.92MHz, 869.7MHz & 2.4GHz radios are also available. However, the transmitter power varies from system to system. The transmitters are rechargeable and they deliver 30hrs of continuous use between charges. Generally 12/24VDC charger is supplied by the manufacturer.

Another important feature of this automated refueling device is that it is available with ‘Safety Timer’ software in order to limit switch closure duration prior to automatic shut-off. This feature also requires periodic trigger pulse by operator to maintain receiver ‘on’ condition. Many types of Aircraft Automated Refueling Systems are available. The customers can get up to eleven other command functions according to their requirements. It is also available with Modular quick-connect component that allows the system for easy installation and field service. You can also get it with Pre-wired solenoids for your Pneumatic, Hydraulic, or Hose Reel control interface.

The wireless remote controllers refueling systems are included with internal ‘on card’ PCB mounts with normal range up to 500 feet, although, higher power is also available. It is constructed with rugged weatherproof polymer enclosure, ensuring the safety of the systems. Normal rechargeable Lithium Ion battery is used to control the system.

BASE Engineering designs unique Wireless Industrial Remote Control Air-Craft Refueling systems. These wireless remote controllers are developed specifically for industrial applications requiring positive operator-to-machine contact.

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Aircraft Refueling Schools and Programs

Aircraft Refueling Schools and Programs

The successful career in aircraft refueling ultimately requires solid knowledge of permissible conditions of aircraft fueling, which includes measures that must be taken in case of a failure to keep to the requirements. E.g. if a spill occurs, refueling should be stopped with the airport fire department notified.

In the modern world aviation has become one of the major means of transportation. Aircraft is used for commercial and military purposes, in industry and agriculture. This presupposes the importance of refueling technologies, as the supply of clean fuel to aircraft is relevant to the operation of the aircraft to allow continued operability. Modern refueling technologies include diverse techniques ranging from man portable systems to the complicated systems of marine and aerial refueling.

Degree Programs in Aircraft Refueling

The easiest way to study aircraft refueling is to attend a training course, provided by the employer while hiring aircraft refuelers. The specialization can also be studied within the bounds of a more general education in aviation engineering or maintenance. Below is a short list of institutions where the specialization can be studied.

1. Smith System Driver Institute

This Smith System institute in Texas, though not specialized in aviation, offers a training course for aircraft refuelers, called the Airside Defensive Driver Training. The program has gained excellent responses, concerning the great number of aircraft refuelers who attended the course, and its achievements in minimization of aircraft refueling accidents.

2. Virginia Technical University

One of the ways to study aircraft refueling is to enroll for an Aerospace Engineering degree at Virginia Technical University. The university offers both undergraduate and graduate studies. Among numerous subjects studied there are a number of subjects connected with aircraft power systems. They are structural mechanics, energy systems and others.

3. National Aviation Academy

Located in Massachusetts, the Academy provides globally recognized maintenance training. Its curriculum is approved by the Federal Aviation Administration. The training course is designed for FAA certification as an Airframe and Powerplant Technician. Students enrolled learn during the course of studies about aircraft fuel systems, engines, fuel metering systems and other subjects, relevant to the profession of aircraft refueling.

Aircraft refueling specialists conduct pre-operational checks, operate various refueling equipment and perform all the safety procedures required. They posses thorough knowledge of the equipment used for these purposes and are able to identify and settle technical problems and defects.

In some cases aircraft refueling specialists perform defueling of airplanes by pumping excess fuel.

What will be taught during the course of studies?

The qualification of a specialist in aircraft refueling requires a large amount of both theoretical knowledge and practical skills.

All that can be acquired at aircraft refueling courses. Students enrolled for such courses, acquire the necessary skiils in:

• to identify relevant grade of fuel for aircraft type;
• to operate various equipment for aircraft refueling;
• to carry out fuel testing, filtering;
• factors affecting fuel consumption;
• standards and regulations in aircraft refueling;
• safety requirements;
• quality control of fuel depots;
• types of fuel (e.g. commercial fuel, fuel used for military purposes or in cold weather, obsolete);
• fuel quality and storage requirements;
• systems of aircraft refueling.
At the courses students are taught:
• to read and interpret instructions;
• to provide proper storage conditions and means of prevention damage to fuel (icing and corrosion inhibitors, biocides);
• to carry out pre- and post-refueling operations;
• to prepare documentation concerning aircraft refueling.

Read more about am education in aviation industry – masters in aviation.


USAF KC-135 aerial refueling to the receiving fighter aircraft. Combination of videos taken from the Boom Pod/ Boom Operators perspective. Aerial Refueling i…

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